Merchandise Description
Product Description
200kg/h-6000kg/h, can according to customer’s actual demands and room limitation of non-regular style and manufacture.
Technologies Characteristics:
1.Dependable transmission program.
2.High power mesh belt, full stainless metal structure.
three.Efficient and sanitary evaporator.
four.Insulated enclosure with 2 sided stainless steel skin plate, optimum air circulation pattern.
five.CIP automatic cleansing method.
6.ADF automatic air defrosting.
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Thorough Photographs
      Insulation library body
The insulation entire body is a stainless metal polyurethane sandwich panel, wall thickness of the two sides of the panel is .6mm, internal polyurethane is large-strain foaming by imported large-strain foaming device, the polyurethane material is manufactured of German products, and the filling volume density is ≥ 42kg/mthree, the library board thickness S=120mm, there is a concave-convex quit link amongst the library boards.
The library door is a reinforced structure, and there is an electric heater amongst the door and the door body, which can be opened at any time the library door is outfitted with an automatic sensor magnetic change.
             Major body
The principal body of the CZPT cage column help, shaft, transmission equipment and chain of the rapid-freezing gadget are all made of SUS304 stainless metal, which satisfies the foods certification needs of QS, Food and drug administration and so on. The stainless steel CZPT rail is protected with use-resistant CZPT CZPT material, which can totally ensure the bare minimum friction coefficient among frame and the stainless steel conveyor belt. All structural elements are completely welded.
All the rollers, drums, and CZPT rails that rub against the mesh belt are manufactured of ultra-high molecular excess weight polyethylene to ensure the put on resistance among them and the stainless steel conveyor belt.
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            Evaporator
The evaporation tube and fins of the evaporator are all created of rust-proof aluminum alloy. The liquid supply and warmth trade methods are superior and efficient. The evaporation tube is φ25×2.2, the fin thickness is .4mm, and the high flanging is 10-12mm. Stainless steel outer frame, face up to voltage take a look at ≥24kg/cmtwo, performance is thirty% increased than normal evaporator.
The evaporator adopts a variable fin pitch design and style, the fin pitch at the air inlet is 20mm, and the fin pitch at the outlet is 10mm. This variable fin pitch framework ensures uniform and gradual frosting on the evaporator, extending the continuity of the quick-freezer operating hours.
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        Cold air technique
The design and style purpose of the annular air cooler cabin is to attain the speediest wind speed and the smallest wind pressure loss. Higher-performance followers supply steady circulating airflow. The closed-loop circulating air duct adopts horizontal airflow design and style, with sleek return air, minimal wind pressure loss, rapidly freezing pace, and minimal dry intake of frozen items.
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            Conveyor belt
The high-power conveyor belt produced of imported particular tools, the strength of the mesh belt reaches the strength regular of the American “Ashworth”. The area is sleek and good, and the support daily life is long. The mandrel is Φ5, the chain piece is δ=2, and the frozen merchandise can be placed straight on the conveyor belt to freeze. The mesh belt is internally retractable. There are CZPT on both sides of the chain. The height of the CZPT is 12mm. The merchandise is not easy to slip off the mesh belt. When the plate is frozen, the plate is not straightforward to slide out of the mesh belt and collide with other constructions to cause a chuck. The mesh belt is made of food-grade SUS304 stainless metal, and make sure product hygiene demands.
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Product Parameters
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Following Revenue Service
1. In the course of the guarantee interval, the mend and upkeep of the gear underneath CZPT use will be presented cost-free of charge
two. Give “a single-to-1” support, guarantee 24 hrs on the web, give options in 2 hrs, and deliver individuals to resolve the problem on internet site in 6 hours visas, air tickets and other aspects are excluded
3. Support buyer to bolster instruction of operators and associated staff
4. In accordance to the needs of the gear guide, aid the purchaser to compile equipment running procedures
5. Assist the purchaser to create tools upkeep information to make sure that the gear upkeep is traceable.
Business Profile
HangZhou CZPT Equipment Co., Ltd. is a CZPT business specializing in delivering swift-freezing tools and foods processing equipment for meals processing enterprises. The organization is found in Xihu (West Lake) Dis. District, HangZhou City, ZheJiang Province, throughout the river from ZheJiang .    Â
We uphold the core values of offering excellent items and substantial-high quality solutions, and proceed to forge forward dependent on the improvement philosophy of client need 1st. We have professional engineers team with much more than 20 many years of encounter in the design and generation of quick-freezing tools. We offer personalized answers that satisfy each buyer with the ideal design and style, and meet up with the requirements of every customer with the most refined production and substantial-high quality right after-revenue support.
Our goods contain spiral freezers, tunnel freezers, large-effectiveness fluidized bed freezers, plate freezers, CZPT models, and other specific meals processing equipment that designed and designed to meet up with consumer needs. Our products have been exported to much more than twenty nations around the world and areas in the world, and have been productively applied to several foods processing fields this sort of as poultry meat, aquatic goods, rice and flour items, and fruit and vegetable processing. They have been well acquired by buyers at residence and abroad. We sincerely seem forward to working with you.
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Application
Certifications
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How to Style a Forging Spur Equipment
Just before you start designing your possess spur gear, you need to comprehend its main components. Amongst them are Forging, Keyway, Spline, Set screw and other types. Understanding the distinctions in between these varieties of spur gears is crucial for producing an informed determination. To learn much more, hold reading through. Also, do not wait to make contact with me for guidance! Shown beneath are some useful guidelines and tips to style a spur equipment. Ideally, they will help you design and style the spur gear of your dreams.
Forging spur gears
Forging spur gears is one of the most critical processes of automotive transmission components. The producing method is complex and involves many measures, these kinds of as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The substance used for spur gears is generally 20CrMnTi. The method is completed by implementing a continuous by means of extrusion forming approach with dies made for the sizing band duration L and Splitting angle thickness T.
The approach of forging spur gears can also use polyacetal (POM), a sturdy plastic typically employed for the manufacture of gears. This substance is simple to mold and condition, and right after hardening, it is extremely stiff and abrasion resistant. A variety of metals and alloys are utilized for spur gears, which includes solid steel, stainless metal, and aluminum. Shown under are the various varieties of materials utilised in equipment producing and their positive aspects and down sides.
A spur gear’s tooth dimensions is calculated in modules, or m. Each and every variety represents the amount of enamel in the equipment. As the number of teeth boosts, so does its size. In common, the larger the quantity of tooth, the bigger the module is. A large module equipment has a large pressure angle. It is also important to bear in mind that spur gears have to have the very same module as the gears they are utilized to generate.
Set screw spur gears
A present day business are not able to purpose with no established screw spur gears. These gears are extremely productive and are extensively utilized in a variety of applications. Their layout involves the calculation of velocity and torque, which are each crucial variables. The MEP design, for instance, considers the shifting rigidity of a tooth pair together its path. The benefits are used to determine the kind of spur equipment necessary. Shown underneath are some suggestions for picking a spur equipment:
Type A. This kind of gear does not have a hub. The equipment by itself is flat with a tiny hole in the center. Set screw gears are most typically employed for lightweight purposes without having masses. The metal thickness can selection from .25 mm to 3 mm. Established screw gears are also utilized for huge equipment that require to be sturdy and durable. This write-up supplies an introduction to the various varieties of spur gears and how they vary from one particular another.
Pin Hub. Pin hub spur gears use a established screw to safe the pin. These gears are frequently related to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside of the equipment, so that it does not appear loose. Pin hub spur gears have high tolerances, as the gap is not massive enough to completely grip the shaft. This sort of gear is usually the most expensive of the 3.
Keyway spur gears
In modern contemporary business, spur gear transmissions are widely employed to transfer electricity. These sorts of transmissions give excellent effectiveness but can be susceptible to electrical power losses. These losses have to be believed during the layout approach. A crucial ingredient of this investigation is the calculation of the speak to spot (2b) of the gear pair. Even so, this price is not always relevant to every single spur equipment. Here are some examples of how to calculate this region. (See Figure 2)
Spur gears are characterized by getting enamel parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is regarded as higher. In addition, they are much more effective than helical gears of the very same size. Unlike helical gears, spur gears are typically regarded positive gears. They are usually used for applications in which sound control is not an situation. The symmetry of the spur gear tends to make them specifically suited for applications the place a consistent speed is needed.
Besides utilizing a helical spur gear for the transmission, the equipment can also have a standard tooth condition. As opposed to helical gears, spur gears with an involute tooth sort have thick roots, which helps prevent dress in from the enamel. These gears are easily produced with traditional production equipment. The involute form is an perfect choice for small-scale production and is one particular of the most well-liked types of spur gears.
Spline spur gears
When considering the types of spur gears that are used, it’s critical to note the variances among the two. A spur equipment, also referred to as an involute equipment, generates torque and regulates velocity. It is most common in car engines, but is also utilized in every day appliances. Even so, a single of the most important downsides of spur gears is their noise. Because spur gears mesh only one tooth at a time, they develop a higher sum of tension and noise, creating them unsuitable for every day use.
The get in touch with pressure distribution chart signifies the flank area of each and every gear tooth and the length in the two the axial and profile direction. A substantial make contact with spot is located towards the center of the gear, which is induced by the micro-geometry of the equipment. A constructive l price suggests that there is no misalignment of the spline enamel on the interface with the helix hand. The opposite is true for damaging l values.
Making use of an higher certain method, Abdul and Dean researched the forging of spur gear kinds. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging force of a spline. Spline spur gears are generally employed in motors, gearboxes, and drills. The toughness of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears
Stainless metal spur gears are made making use of diverse strategies, which rely on the materials and the software. The most typical method employed in manufacturing them is reducing. Other processes require rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the amount of production needed. SUS303 and SUS304 stainless metal spur gears can be created using a variety of resources, like structural carbon steel S45C, gray solid iron FC200, nonferrous steel C3604, engineering plastic MC901, and stainless steel.
The variations amongst 304 and 303 stainless steel spur gears lie in their composition. The two sorts of stainless steel share a frequent design, but have different chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their various levels of composition. As with most types of stainless steel, the two distinct grades are created to be utilized in industrial programs, this kind of as planetary gears and spur gears.
Stainless metal spur gears
There are numerous issues to look for in a stainless metal spur gear, which includes the diametral pitch, the variety of tooth for each unit diameter, and the angular velocity of the enamel. All of these facets are essential to the performance of a spur equipment, and the appropriate dimensional measurements are crucial to the design and style and functionality of a spur equipment. Individuals in the market ought to be common with the terms utilized to describe spur equipment parts, each to make certain clarity in production and in purchase orders.
A spur equipment is a variety of precision cylindrical gear with parallel teeth organized in a rim. It is utilised in various purposes, these kinds of as outboard motors, winches, construction products, garden and backyard garden products, turbine drives, pumps, centrifuges, and a variety of other machines. A spur equipment is normally manufactured from stainless steel and has a higher degree of toughness. It is the most commonly utilized sort of gear.
Stainless steel spur gears can appear in several various designs and dimensions. Stainless steel spur gears are typically created of SUS304 or SUS303 stainless metal, which are used for their higher machinability. These gears are then warmth-treated with nitriding or tooth area induction. As opposed to traditional gears, which want tooth grinding following warmth-treating, stainless metal spur gears have a reduced put on fee and substantial machinability.
