China wholesaler Tianjin Source Factory High Precision DIN5 DIN6 DIN7 M1 M1.25 M1.5 M1.75 M2 M3 M4 M5 M6 M7 M8 M9 M10 Grinding Teeth Straight Helical CNC Gear Rack gear patrol

Product Description

Product Description

Products

Gear rack

Precision grade

DIN5, DIN6, DIN7, DIN8, DIN10

Material

C45 steel, 304SS, 316SS, 40CrMo, nylon, POM

Heat treatment

High frequency,Quenching/Carburization, Teeth hardened

Surface treatment

Zinc-plated,Nickle-plated,Chrome-plated,Black oxide or as you need

Application Machine

Precision cutting machines.

Lathes machine 

Milling machines

Grinders machine

Automated mechanical systems

Automated warehousing systems.

Produce Machine

CNC engine lathe

CNC milling machine

CNC drilling machine

CNC grinding machine

CNC cutting machines

Machining center

Workstyle

Execution is more preferred than empty talk.

Stock Gear Rack Type

Specification

Color

Helical gear rack

M1 15*15*1000mm

White

M1.5 19*19*1000mm

White

M2 24*24*1000mm

White

M3 29*29*1000mm

White

M4 39x39x1000mm

White

Spur gear rak

M1 15*15*1000mm

Black

Rack Assembly

To assemble connected racks more smoothly, 2 ends of a standard rack would add half tooth which is convenient for next half tooth of next rack to be connected to a complete tooth. The following drawing shows how 2 racks connect and tooth gauge can control pitch position accurately.

With regards to connection of helical racks, it can be connected accurately by opposite tooth gauge.

1. When connecting racks, we recommend lock bores on the sides of rack first, and lock bores by the sequence of the foundation. With assembling the tooth gauge, pitch position of racks can be assembled accurately and completely.

2. Last, lock the position pins on 2 sides of rack; the assembly is completed.
 

Test

Use Coordinate Measuring Machine to test the precision and hardness of gear rack and pinion

 

Packaging & Shipping

Small quantity: We will use carton box.

Big quantity: We will use wooden cases.

 

Company Profile

ZheJiang Haorongshengye Electrical Equipment Co., Ltd.

1. Was founded in 2008
2. Our Principle:

“Credibility Supremacy, and Customer First”
3. Our Promise:

“High quality products, and Excellent Service”
4. Our Value:

“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:

“Develop to be a leader in the power transmission parts industry in the world”
 

6.Our services:

1).Competitive price

2).High quality products

3).OEM service or can customized according to your drawings

4).Reply your inquiry in 24 hours

5).Professional technical team 24 hours online service

6).Provide sample service

Main products

Machines

 

Exbihition

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Application: Machinery
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

helical gear rack

Can helical gear racks be customized for specific machinery and equipment?

Yes, helical gear racks can be customized to meet the specific requirements of machinery and equipment. Here’s a detailed explanation of the customization options available for helical gear racks:

1. Size and Dimension: Helical gear racks can be manufactured in various sizes and dimensions to match the specific space constraints and application requirements of the machinery or equipment. Customization options include determining the rack length, height, width, and tooth module to ensure proper fit and integration within the system.

2. Materials: Helical gear racks can be made from different materials depending on the application’s demands. Common materials include steel, stainless steel, cast iron, and various alloys. The choice of material depends on factors such as load capacity, environmental conditions, corrosion resistance, and desired longevity. Customizing the material enables the gear rack to withstand specific operating conditions and optimize performance.

3. Tooth Profile: The tooth profile of helical gear racks can be customized to suit the specific requirements of the machinery or equipment. The tooth profile determines the contact ratio, load distribution, efficiency, and noise characteristics of the gear rack system. By customizing the tooth profile, manufacturers can tailor the gear rack’s performance to meet the desired level of precision, load capacity, and operating conditions.

4. Surface Treatment: Helical gear racks can undergo various surface treatments to enhance their performance and durability. Customization options include processes such as heat treatment, carburizing, induction hardening, and coating applications. These treatments improve the gear rack’s hardness, wear resistance, and fatigue strength, making it suitable for demanding applications or harsh operating environments.

5. Lubrication: Customized lubrication requirements can be incorporated into helical gear racks to ensure optimal performance and longevity. Depending on the application, specialized lubrication systems or coatings can be added to minimize friction, reduce wear, and provide adequate protection against contaminants or extreme temperatures.

6. Mounting and Attachment: Helical gear racks can be customized to include specific mounting features or attachment mechanisms to facilitate easy integration with the machinery or equipment. Customization options may involve adding mounting holes, slots, or other provisions that align with the system’s mounting requirements.

7. Testing and Validation: Customization of helical gear racks may also include additional testing and validation procedures to ensure they meet the specific performance and quality standards of the machinery or equipment. This may involve specialized testing for factors such as load capacity, backlash, noise levels, or efficiency to verify the gear rack’s suitability for the intended application.

It’s important to note that customization options may vary depending on the manufacturer and the complexity of the customization required. Consulting with gear rack specialists or manufacturers can help identify the customization possibilities and ensure that the helical gear rack is tailored to meet the specific needs of the machinery or equipment.

In summary, helical gear racks can be customized in terms of size, dimension, materials, tooth profile, surface treatment, lubrication, mounting, and testing to match the requirements of specific machinery and equipment. Customization allows for optimal performance, compatibility, and integration within the system, ensuring efficient and reliable linear motion control.

helical gear rack

Can helical gear racks be used for both rotary and linear motion?

Yes, helical gear racks can be used for both rotary and linear motion applications. They are versatile components that convert rotational motion into linear motion or vice versa, depending on their configuration and usage. Here’s a detailed explanation:

For Rotary-to-Linear Motion:

  • When a helical gear engages with a helical gear rack, the rotational motion of the gear is converted into linear motion along the gear rack’s length. As the helical gear rotates, the inclined teeth of the gear mesh with the teeth of the gear rack, causing the rack to move in a linear direction. This linear motion can be used to drive various mechanisms or systems that require linear motion, such as sliding doors, CNC machines, or positioning systems.
  • By adjusting the gear ratio and helix angle, the speed and precision of the linear motion can be controlled. Higher gear ratios result in faster linear motion, while smaller helix angles provide smoother engagement and reduce the risk of backlash.

For Linear-to-Rotary Motion:

  • Helical gear racks can also be used to convert linear motion into rotary motion. In this configuration, the gear rack is driven by a linear actuator or another mechanism, causing the rack to move linearly. As the rack moves, it engages with a helical gear, which translates the linear motion into rotational motion.
  • This setup is commonly used in applications such as rotary indexing tables, where precise and controlled rotary motion is required based on the linear input provided by the gear rack.

It’s important to consider certain factors when using helical gear racks for rotary or linear motion:

  • Precision: The precision of the motion depends on the gear rack’s manufacturing quality, gear engagement, and overall system design. Proper alignment, tooth contact, and lubrication are crucial to achieving smooth and accurate motion.
  • Load Capacity: The load capacity of a helical gear rack should be considered to ensure it can handle the forces involved in the application. Factors such as the material, tooth profile, and dimensions of the gear rack impact its load-carrying capabilities.
  • Backlash: Backlash refers to the clearance or lost motion between the gear teeth when changing direction. Minimizing backlash is important to maintain precision and avoid unwanted play or oscillation in the motion. Proper gear design, high-quality manufacturing, and appropriate adjustments can help reduce backlash.

In summary, helical gear racks can be used for both rotary and linear motion applications. They convert rotational motion into linear motion or vice versa, offering versatility in various mechanical systems. Whether used for rotary-to-linear or linear-to-rotary motion, proper design, alignment, lubrication, and consideration of load capacity and backlash are essential for achieving optimal performance and precision.

helical gear rack

Can you explain the typical applications of helical gear racks in machinery?

Helical gear racks find a wide range of applications in various machinery and systems where precise linear motion control is required. Here’s a detailed explanation of the typical applications of helical gear racks:

  • CNC Machines: Helical gear racks are commonly used in Computer Numerical Control (CNC) machines. These machines require precise and accurate linear positioning of the tool or workpiece. The helical gear rack, along with a mating helical gear, enables smooth and precise linear motion control in CNC machines, allowing for high-precision cutting, milling, and drilling operations.
  • Robotics: Helical gear racks play a crucial role in various robotic systems. They are used in robot arms and gantry systems to provide controlled linear motion for tasks such as pick-and-place operations, assembly, and material handling. The smooth operation and precise positioning offered by helical gear racks contribute to the overall performance and accuracy of robotic systems.
  • Automation Systems: Helical gear racks are widely utilized in automation systems where linear motion control is essential. These systems can include conveyor systems, packaging equipment, printing machines, and more. Helical gear racks enable precise movement, synchronization, and positioning of components and materials in automated processes, ensuring efficient and reliable operation.
  • Machine Tools: In various machine tools such as lathes, milling machines, and grinding machines, helical gear racks are employed for precise longitudinal or transverse movement of the cutting tool or workpiece. The helical gear rack, along with a mating gear, enables accurate and repeatable motion control, contributing to the quality and precision of machined parts.
  • Industrial Machinery: Helical gear racks are found in a wide range of industrial machinery applications. This includes equipment used in the textile industry, packaging industry, printing industry, woodworking machinery, and more. These machines often require controlled linear motion for feeding, cutting, folding, or other operations, and helical gear racks provide the necessary motion transmission and accuracy.
  • Medical Equipment: Helical gear racks are utilized in various medical equipment and devices. They can be found in imaging systems, diagnostic equipment, robotic surgery systems, and other medical devices that require precise and controlled linear motion. Helical gear racks contribute to the accurate positioning and movement of components and instruments in medical applications.

In summary, helical gear racks are commonly employed in machinery and systems where precise linear motion control is crucial. Their applications range from CNC machines and robotics to automation systems, machine tools, industrial machinery, and medical equipment. The smooth operation, precise positioning, and load distribution provided by helical gear racks contribute to the overall performance, accuracy, and reliability of these machinery applications.

China wholesaler Tianjin Source Factory High Precision DIN5 DIN6 DIN7 M1 M1.25 M1.5 M1.75 M2 M3 M4 M5 M6 M7 M8 M9 M10 Grinding Teeth Straight Helical CNC Gear Rack gear patrolChina wholesaler Tianjin Source Factory High Precision DIN5 DIN6 DIN7 M1 M1.25 M1.5 M1.75 M2 M3 M4 M5 M6 M7 M8 M9 M10 Grinding Teeth Straight Helical CNC Gear Rack gear patrol
editor by CX 2024-03-26

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