China EXTRUDER ZLYJ GEARBOX supplier

Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Construction works , Energy & Mining
Gearing Arrangement: Helical
Output Torque: 652-42784N*M
Input Speed: 600-1500RPM
Output Speed: 30-188RPM
Product name: CZPT gearbox
Packaging Details: Strong plywood box packing
Port: HangZhou OR ZheJiang FOR EXTRUDER CZPT GEARBOX

CZPT gearbox series are transmission devices, which are specially designed for single-screw extruder with high precision, hard gear surface, accompany with thrust. Adopting the technical specifications stipulated in JB/T9050. 1-1999, all CZPT gearboxes are designed accordingly. Semi-Automatic PET Bottle Blowing Machine Bottle Making Machine Bottle Moulding MachinePET Bottle Making Machine is suitable for producing PET plastic containers and bottles in all shapes. Detailed Images Machine Parts Name: High Quality CZPT GearboxBrand:SancoOriginal: ChinaGear material: high alloy steel low carbon (20CrMnTi)The interface is hardened, precision-ground and hard-chrome-plated to 870HV hardness and Ra 0.8-1.6µm roughness, so the shaft-seal is super hard, resists wear and corrosion, and very durable. Main Features Made of carburizing steel (Forging), go through normalization heat treatment for forged carburizing steel; and gear faces are also nitride-treated to at least 60HRC hardness for optimal rigidity and carburizing depth 0.8-1.1MM and wear resistance. Single Screw Extruder GearboxOur CZPT gearbox for single screw extruder adopts high strength alloy steel material and the gear is of high accuracy. It is lessnoisy, work quietly and smoothly. So it is a longer service life. Gearbox casting body1. we prepare enough casting body in our workshop to guarantee the delivery time.2. this is our new gearbox casting body design.3. fast delivery time and high quality Heat treatment furnaceWe have own heat treatment for the gears and gearshaft, so it’s easy for us to control the quality and the quality is more gurantee. Gearbox with Extra cooler and oil pump1. we have the Plate Cooler which makes the oil cooling speed more faster and more efficient.2. We have the good quality Oil pump, which makes the gearbox life time more longer.3.the material of cooling tube is pure bronze CZPT Gearbox Size

ZLYJ series gearbox for single- screw plastic extruder
No.gearbox modelRatio rangerecommend screw diameter/mmrecommend power/HPrating load torque/N.msize(L*W*H)/mmneight weight/KG
1ZLYJ1338/12.5/16/2035/45/506~15764478*170*260144
2ZLYJ14610/12.5/16/2045/5510~201165560*250*320205
3ZLYJ17310/16/2055/6515~301962576*256*340256
4ZLYJ1806515~402764650*256*400350
5ZLYJ20012.5/16/2065/7530~603583750*340*480350
6ZLYJ22512.5/16/209040~755334800*360*500650
7ZLYJ25016/12.5/2010050~1006306930*380*560815
8ZLYJ28016/12.5/20105/11075~1227643970*410*6001571
9ZLYJ31516/12.5/20120100~175118221160*450*7001410
10ZLYJ33016/12.5/20150/160150~217210001160*450*7001520
11ZLYJ37516/12.5/20150/160217~312210961280*466*8001800
12ZLYJ42016/12.5/20150/165272~428254781420*550*9201800
13ZLYJ45016/12.5/20165380~544338851550*1200*10003560
Good raw material1. CZPT gearbox of 112-146 is Natural cooling, 173-250 is Coil cooling, 225-250 is Cooler Cooling with pump. the material ofcooling tube is pure bronze.( with cooling tower or not)2. The whole gear material is cast iron, Gear material: high alloy steel low carbon (20CrMnTi), surface is carburized case upto0.7-1.1mm,surface hardness is HRC58-64, accuracy of gear is GB10095-88-5 standarded. gear craft is (gear grinding)3. Our bearing is Tapered Roller Bearings( china top brand CZPT gearbox oil seal)4. There are several normal ratio: 8,10,12.5,16,20, depends on customers requirements.5. Various seal form and perfect oil leak-proof function.(ZheJiang CZPT brand gearbox oil seal) Company Introduction Our Advantages * Supply high quality ban heater, single & twin screw barrel CZPT gearbox , SZ gearbox line . * One year guarantee with inspection report & raw material MTC to customer. Factory workshopAdvanced CNC milling machine. 5 enginners and 50 professional worker team. 24h online service waitingto serve for you. Twin Screw ExtruderWe have rich experience in making single & twin screw barrel, gearbox , plastic Single & twin screw extruder. FAQ Q: How about sanco?R:10 years experienced, Germany Technical invested since 2002, leading screw barrel manufacturer in China.2. Q:What’s sanco capacity?R:Passed ISO 9001:2008, Our workshop 12000SQM, 5 Engineer team, 50 good experienced employee, All CNCcomputer control screw processing, 1000sets screw barrel capacity per month.3. Q:What’s the delivery time of HDPE LDPE FILM RECYCLING PELLETIZING SCREW BARREL?R:for regular size, we have finished stock and semi-finished stock, 2weeks max enoughfor customized, normally 3~4weeks.4.Q:How about sanco screw barrel quality and price?R:Germany Technical invested, Good quality in China with competitive price and globle after-sale service5. Q:How to make sure the screw suitable for my extruder?R:Let’s know what size you want and we can check it with our drawing.We have lots of BEX,KMD,CMT,AMUT,Weber,Haitian,ChenHsong,ChenDe,Tedric,JSW, ect. If your extruder is made in China,it’s easy to get the originaldrawing.Any way,Our engineer can measure in your factory, his English is good,so cost is saved.6.Q:Where is sanco factory and how to reach there?R:At Xihu (West Lake) Dis., HangZhou City,ZHangZhoug Province. It’s near ZheJiang City and HangZhou City,If you want tovisit us,we can pick up you there.

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
gearbox

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China EXTRUDER ZLYJ GEARBOX     supplier China EXTRUDER ZLYJ GEARBOX     supplier
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